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These tools in either straight or ball end configuration can produce intricate shapes in very hard steel H gt 55Rc quickly and without grinding However to reach into small features the length of the tool becomes large enough length diameter ratio gt 5 1 to

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4 ensp 0183 ensp The chip formation in down milling is opposite to the chip formation in up milling The figure for down milling shows that the cutter tooth is almost parallel to the top surface of the work piece The cutter tooth begins to mill the full chip thickness Then the chip thickness gradually decreases

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